Model 1200

Model 1200Pneumatic or Hydrostatic Valve Testing System

The Model 1200 test systems are designed to clamp and test flanged valves hydrostatically and pneumatically. When a valve is placed on the seal plate the hydraulic clamp table rises and clamps the valve fl ange. The clamping force is applied to the back side of the test valve fl ange. A pre-calculated hydraulic force is applied to offset the required test pressure forces.

SAFETY INTERLOCK circuit installed on the hydraulic clamp circuit to lock hydraulic pressure if there is a system failure.

BI-DIRECTIONAL TEST CIRCUIT installed inside the control console to change the flow of air and water without changing hoses.

DATA ACQUISITION AND ANALYSIS SYSTEM (DAAS) is designed to measure pressure and time with PC based hardware and software.

BUBBLE JAR manufactured to ANSI B16.104 for seat testing with air.

DRIP TUBE manufactured to API 598 for seat testing with water.

BI-DIRECTIONAL TEST CIRCUIT built into the control panel. Bi-directional test circuits inside the control console with valves and fittings to change the flow of test medium. Standard system is capable of bi-directional testing by manually switching hoses from one side to the other on the test plates.

PATENTED MODEL 1200 HYDRAULIC FLANGE SEALS for ANSI flanges.
Model 1500-4 Hydraulic Flange Seal
Model 1500-6 Hydraulic Flange Seal
Model 1500-10 Hydraulic Flange Seal
Model 1500-14 Hydraulic Flange Seal
Model 1500-16 Hydraulic Flange Seal

RECIRCULATION SYSTEMS
Standard recirculation system (2 to 4 gpm)
Quick Fill recirculation system (8 to 10 gpm)
30, 50, 80 & 100 gallon reservoirs standard

Diagrams

Specifications

Series 1200-12 150 300 600 900 1500 2500
3,000 psi 1"      
  2"      
  3"      
  4"      
  6"      
  8"      
  10"        
  12"        
               
               
               
10,000 psi 1"
  2"
  3"
  4"
  6"    
  8"      
  10"        
  12"        
Series 1200-16 150 300 600 900 1500 2500
3,000 psi 2"      
  3"      
  4"      
  6"      
  8"      
  10"      
  12"        
  14"        
  16"        
               
10,000 psi 2"
  3"
  4"
  6"  
  8"    
  10"      
  12"        
  14"        
  16"        
               
  • The Model No. 1200 Standard Flanged Valve Testing Systems are designed to conform to the clamping requirements as specified in API-598 and allow the operator to perform air and/or water testing on the same clamping fi xture. Both are complete with clamp fixture and control console and consists of the following features:
    • Air operated pump with 3,000 or 10,000 psi hydrostatic test circuit.
    • Air operated pump with 10,000 psi hydraulic clamp circuit.
    • Three (3) arm or four (4) clamp arrangement.
    • Ninety (90) ton or (120) ton Hydraulic clamping force.
    • One skid mounted clamp fixture and control console for fork lift movement.
    • One (1) “O” ring seal plate, carbon steel, nickel plated.
    • Aluminum or Stainless Steel panel face.
    • Carbon Steel powder coated for wear resistance.
    • 4” or 6” top mounted pressure gauges with quick disconnect. 0.5% accuracy.
    • Gauge Calibration Port installed as an alternate pressure port.

Calder Testers, Inc.

9000 Monroe
Houston Texas, 77061
Voice: (888) 704-TEST (8378)
Fax: (713) 944-2982

Specifications subject to change without notice www.caldertesters.com